badland zxr 12000 winch parts badland zxr 12000 winch parts

After intensive testing and experiments, this device is designed with advanced technology. In case it slips or breaks, it will "whiplash" along this line. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. Im looking for a replacement tension plate for my 2500# badlands winch. (2.2Nm). 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. First of all, check the winch for any breakage or uncovered wires. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. Shop products from small business brands sold in Amazons store. Mounting Plate: 3. Save This Manual To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. Where can I order\purchase these items? The wireless remote controller will act as a receiver for the wireless remote. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. Handlebar switch is convenient to control the winch with just a thumb operation. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. of tension. JavaScript is disabled. Industrial/Tow Truck Electric Winch Owner's Manual BADLAND ZXR 12,000 lb. Do not open the housing. Wired Remote: 5. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. It is highly durable and reliable. Avoid damage to the Winch by not winching for more than the prescribed duty cycle time. Do not use the hand crank, if equipped, to "assist" the winch. When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. The original was a Warn 2000, but was completely gutless. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. It has a very smooth surface to feed your synthetic rope through. Save $250.00 by shopping at Harbor Freight. Extra Rope or Wire: 4. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. Mounting location and hardware must support winch and load. Remove all metal jewelry before working near battery. If you are going to go cheap and Chinese consider running a Smittybilt winch. Badland has invested a lot of thought into manufacturing this product. The gloves make the wiring process safe and prevent electric shocks. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. Only connect to a clean, corrosion free battery. Do not power the hook all the way into the fairlead to prevent damage. I recently converted it to synthetic rope, which I purchased from another vendor. Highly Flexible Pure Copper Cable: Replace your stock power cables and use a 2 Gauge Cable to minimize voltage drop. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. You should keep in mind the following points before buying this product. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. Im looking for a drum assembly for a Badland 2500 lb winch. Like everything HF it's a really mixed bag with their winches. I just bought another Bad Lands 2500 and replaced it on my Polaris. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. Keep children and bystanders away while operating. Winch Solenoid Relay for ATV/UTV: Supports Badland 1500, 2500, ZXR 2500, 3500 & 5000 Winch, Solenoid Contactor Relay for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch, Heavy Duty Solenoid for Badland 18000 Winch. It offers safer off-roading, fun, and endurance in the toughest conditions. They have made the installation relatively easy as compared to other competing models. I would like to get this other one working and install it on my trailer . No hardware to mount or connect the electrical components. Wear restrictive hair covering to contain long hair. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. or Less ATV/UTV Winches, Winch Solenoid Relay Contactor, 12V ATV UTV Winch Contactor Solenoid Relay for 1500-5000lb Winches B180913, QWORK 12V - Recovery Wireless Winch, 2 Remote Control Kit, BIGTUR 500A 12V Winch Relay Solenoid Replacement Contactor for 8000-15000lb ATV UTV Truck 4WD 4x4 Winch, 12V Winch Corded Hand Controller Remote Control Kit for ATV UTV Winch, QWORK 12V 250A Winch Solenoid Relay Contactor for AUT UTV 3000-5000lbs Winch, AUTOBOTS Upgrade Heavy Duty Winch Hook Forged Steel 3/8" Grade 70 Safety Latch Winch Cable Hook Stopper & Clevis Slip Winch Hook Sets, Max 35,000 lbs,Black, Fulfill the pursuits of today's off-roaders, Get equipped and rediscover the fun of off-road, All customers get FREE Shipping on orders over $25 shipped by Amazon. Non-skid footwear is recommended. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. Geartrain: 3-stage planetary Brake: Automatic Mounting Pattern: 10"x4.5" Fairlead: Roller Remote Control: Remote switch, 12' lead Electrical controls: In/Out Recommended Battery: 650 CCA Differences Gear ratio: Warn 216:1 | HF 265:1 Clutch: Warn Rotating ring gear | HF Sliding ring gear Drum diameter/Length: Warn 3.15"x9.0" | HF 2.5"x8.8" There are two red wires that come out from the central ports. Anything below IP67 is prone to damage from rain and submerge. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling. Failure to follow all instructions may result in fire, serious injury and/or DEATH. I handle the research side of things here as well as product selection for gear reviews. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. Copyright 2017 by Harbor Freight Tools. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). A robust circuit breaker can prevent damage from an overload or short circuit by interrupting current flow. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker Wireless Winch Wireless Winch Remote Control Badland Winches $64.90 3500 Lb 3500 Lb Atvpowersport 12v Electric Winch With Wire Rope Remote Control $212.95 Aircraft Grade Wire Rope. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. Don't get scammed by websites pretending to be Harbor Freight. The winch rope smoothly glides over the aluminum. I had the same problem with 12000lb. Remove the top cover of the Solenoid Box to drill holes for mounting screws. Do you know where I can purchase one? Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. Truck/SUV Winch Owner's Manual Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. This powers the winch only and is rechargeable. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. , connect the remote control box to the solenoid box. Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. So far, I dont see any problems with it. Also, guard the cables between the solenoid and the winch from excessive heat. The body of the winch is entirely dust and waterproof. It can heat up after excessive use. hj60 pictures/PDF maintenance manuals storage: HF has parts. Do not disengage clutch under load. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. ORCISH Winch Solenoid Relay 12V 500A for 8000-15000lb ATV UTV Truck Winch Replacement. The device alone cannot ensure safety for you and the vehicle. Connect the black ground battery cable directly to the batterys negative terminal. Check the Winch's electrical connections. Handlebar switch would be helpful in case of failure with wireless remote control. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. NO LOCKING MECHANISM. 2500 lb or 3500 lb? Is the problem in the relay or in the motor. A vehicle s transmission is not designed to handle that type of load. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. Read this material before using this product. Heavy vehicles such as trucks can easily handle this much weight. It is affordable yet features extreme power and efficient, advanced design. But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. They are less dangerous than steel cable when it breaks. Just have to look up or call customer service. Connect the black cable from the battery's negative side to the winch. Do not use a dirty or corroded battery. View Available Parts. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual Badland 62194 18000 lb. Required fields are marked *. Find the most comprehensive badland winch parts list for your replacements and upgrades. But it is super strong. The company offers a 65-feet long cable with this product. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. However, using it to self-recover your vehicle or someone else's might require some practice and care. According to the wiring diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. I dont know about you but that is a big advantage for me. How to Install a Badland ZXR 12000 Lb. I haven't been planning on getting a winch in the near future, but the price is intriguing. It may not display this or other websites correctly. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. Secure load after moving. my cover got cracked and broken. Save my name, email, and website in this browser for the next time I comment. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. No hardware to mount or connect the electrical components. if abnormal noise or vibration occurs, have the problem corrected before further use. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. If problem persists, a qualified technician needs to check and repair. Classifieds - Engine/Transmission/Transfer Case, BJ42 | FJ43 | BJ44 | FJ45 | FJ45LV | HJ47, North American Clubhouses - Central Region, CA.AB- Rocky Mountain Land Cruiser Association, CO/WY- Horsetooth 4 Wheelers Cruiser Club, TX- Lone Star Land Cruisers - Austin Chapter, TX- The White Trash of the Elwood Chapter, CA.BC- Okanagan-Similkameen Land Cruisers, NV- Battle Born Cruisers of Northern Nevada, Vendors: Accessories - Electronics - Recovery, http://forum.ih8mud.com/60-series-wagons/607868-dutch-stole-all-5-speed-diesels.html, http://money.visualcapitalist.com/worlds-money-markets-one-visualization-2017/, badlands apex wireless winch controller with a warn M8000 winch. Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. And a note from the lawyers: Products should always be used in accordance with the owners manual. Badland Zxr 12000 Winch Wiring Diagram Database. The remote control will auto shut down when not in use after two minutes. Keep clear of wire rope, hook, and load while winching. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. The Badland universal winch . document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. The wireless remote controller will act as a receiver for the wireless remote. Under 12000 lbs, it is understandable why the winch is slower than expected. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. As you can see all the parts in the diagram below, you can understand the wiring well. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short! Keep at least 5 full turns of wire rope on drum. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Badland ZXR 12000 Winch Installation & Instructions Manual: Download. Install the winch using hardware specified on the specification chart. Make sure the Winch will fit the chosen mounting area. Badland 18000 Winch Installation & Instructions Manual: Download. Its tools are made at Calabasas, California, but the Badland winches are manufactured in China. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. If unreadable or missing, contact Harbor Freight Tools for a replacement. Please familiarize yourself with the operation of your winch before using it. Wiring a winch is often a fearful task. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? Check out the weather around the world with our featured, global weather cams Synthetic ropes are lighter and flexible than steel cables. Disconnect Pendant Controller before working near the Wire Rope, drum, fairlead or load, to prevent accidental starting. Do not lift items vertically or use for aircraft purposes. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . To use the wireless remote, lift the socket cover to plug the remote switch. I could try using a controller from another brand. The listed breaking point is 4600 lbs. Is there a replacement part to fix this ?? Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. Next, mount the unit at the bumper of your vehicle. Maintain labels and nameplates on the winch. I cant seem to find a parts listing for the plastic box with cover.