harley clutch torque specs

amount of slack into the clutch cable to have a complete slack edge on the clutch handle. (95.25 mm) The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! as instructed in your factory manual. Id call your service department to double check your numbers. The torque specs are the same as with any Evolution engine. 15-17 foot pounds Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . It just seems like 75 is pretty weak.. 06. On the topic of chassis characteristics, responsible for road holding . 0000016060 00000 n Thus, the motorcycle gets its top speed for which it is known. For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. By nucseal in forum Harley Trike Conversions Replies: 3 Last . but in actual section dealing with side cover it calls for 10-12 ft. lbs. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. In this book, it states: Clutch hub nut@ 50 lbs. lordharold Active Member. General Information First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. Get the proper tools and know how to use them. Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. Now rub the backside of the lever where it is hitting the handle grip. Pistons and Cylinders Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. Clutch lever free play: 1/16". When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> 0000004274 00000 n My question was about the posted rear axle torque value for the '06 VRSC . Then, follow its instructions for the motorcycles best servicing and upgrading results. 883 to 1200 Upgrade Need to fix your Harley Davidson Touring bike? Primary chaincase to engine bolts: 16-18. Charging system. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. EVO 82 HP Stage 3 You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. We and our partners use cookies to Store and/or access information on a device. Yet, it covers a massive space. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. #2. These are for 1999-2002FLH/FLT book. The torque specs are the same as with any Evolution engine. The diaphragm spring bolts should be 90-110 in/lbs. TC96 2007 Stage 1/2 The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Santo_R 4 yr. ago. This article aimed to let you know about how to adjust Harley clutch cable. . 0000007800 00000 n <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. When component part replacement is necessary, use the engine type and serial number to identify the correct part. 55-65 foot pounds Now put max. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. And depending on how much you rub off, it will let the clutch open up. Ignition timing. Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. 83. 12-18 foot pounds x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# It becomes even more important when you have a Harley Davidson motorcycle. An example of data being processed may be a unique identifier stored in a cookie. lbs. 10 foot pounds 10-12 foot pounds So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. #10 - 22 in. Engine Tuning 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. Henceforth, you must know the Harley Davidson engine torque specs and other parts. The measurement remains the same for all the Sportster XL from 2004 to 2006. 0000003541 00000 n Torque ft. lbs. On the contrary, applying less torque wont fasten the screws, and they will become loose. Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. 3/8" - 33 ft. lbs. Estimate 1/4 Mile Time 0000001116 00000 n 0000004810 00000 n Refer to Photo 2. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. 5. Manage Settings 23-27 foot pounds Timer screws (inner cover and sensor plate) They want you to use a torque wrench where specified. The book says: for the release cover 120 to 144 in.lbs. SOURCE: Need the torque specs on clutch for a 85 FLHTC. Shovelhead Modifications monster ruin your riding. Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). lb.) Color options. After that, you can use some non-petrol-based silicon lube on the friction plates. Stop the guess work and get a manual! '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. How to get Professional Tuning Results Plug Wires To frame What I stated is a direct addendum from Big Dog. 140 ft-lbs. Hello all.. me again.. well im putting my clutch and compensator back together. I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. Learn how to replace it on your bike! Within 7000 miles the nut came loose. <> Discussions. If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. After that, you should test it out by riding your bike on the road. Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. There you will find explanations on Harley Clutch Adjustment Torque specs too. Your email address will not be published. Harley-Davidson Bronx Specs. on the trany. 144. Don't have a 2001 Dyna manual but here's a 2003. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. 2. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. Which my wrench clicked at about 120. Now your derby cover is free to remove from that place so, do that. Exhaust Systems I feel confident that it's there to stay. Which starts here in the milwaukee area on Wednesday. details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. Now, time to return the clutch cover to its original location so, put the cover back accordingly. SOURCE: Need the torque specs on clutch for a 85 FLHTC. You should be using a service manual to obtain the correct values for the motorcycle you are working on. For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. Sportster Unlimited My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . Refer to Table 18. Belt Drive ). 110-120 foot pounds The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. A 5/16-inch bolt should be tightened to 12 foot-pounds. 32-40 inch pounds Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. Testing the Innovate Motorsport LM-1 portable air fuel meter 0000008092 00000 n It's time to torque the pulley nuts for my belt drive. Instructions say refer to the manual. I opted for a machine shim.. they didn't come out with the updated comensator until 07. Inspection cover should be about same or a little less. Specification Tables, HD Twin Cam Engine Builds So, you are better to go through the user manual for each motorcycle and find the correct torque values. 15-30 inch pounds Now you have to follow the instructions given in your service manual to maintain correct tightness. 2020. Cylinder Heads Sportster Harley-Davidson 1200 Custom Specs. 0000009501 00000 n Shovel Also, you may contact the mechanics. I guess I should mention it is a 93 Fatboy. Pinion Gear nut Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. Twin Cam 88/95 0000010799 00000 n It is crucial for safety and smooth riding performance.